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Wood Cage Build Guide

Marica

New member
Please bare with me, this is my first DIY build guide. I really enjoy designing and building stuff for my animals and put a fair bit of research into this project. I’ve included links wherever I thought more information would be helpful. If you have any questions or comments I'd love to hear them.

First off, a big thanks to my dad for helping me build these cages and for lending his tools. And to Greg West of Cornel’s World for wiring the Flexwatt and his advice on its installation.

I based this build mostly off of this design/guide. Below is a sketch I created using Google SketchUp showing 1 cage and a pedestal. I decided to make a pedestal as I didn't want the cage directly on the floor, nor did I want to have to crouch down too far to reach into the bottom cage.

Cage.jpg


We built 3 cages, each approximately 3' wide x 2' deep x 1.5' high. We were able to get 3 cages and a pedestal out of 3, 4'x8' 3/4" birch sheets. You could also use oak or maple depending on the grain pattern you prefer but birch is generally the cheapest. An even cheaper option is of course melamine. These cages will house my adult Corn Snakes and I plan on building 6'x2' versions that I can stack with these when my Dumeril's Boas require larger accommodations.

Single Cage Cut List:

2 x 36"x24" - Top & Bottom
2 x 24"x18" - Sides
1 x 18"x34.5" - Back

1 x 4"x36" - Bottom Trim/Litter Dam
1 x 2"x37" - Top Trim
2 x 2"x16.5" - Side Trim

When doing our initial cuts we left the side and top trim pieces an inch longer so that we could get the angle cuts aligned perfectly later on. Though you could always adjust the length of the sides or the top and square them off. You could also get fancy and look into moulding trims to make it more ornate.

There should be some leftover for a ledge piece which you can cut to whatever shape you prefer. I made sure mine where large enough to contain a large Exo Terra hide.

Pedestal Cut List:

1 x 4"x36" - Front
1 x 4"x34.5" - Back
2 x 4"x24" – Sides

To keep our pedestal frame from shifting around we cut 4 small triangular pieces out of leftover for corner supports (shown below).

Material List:

- Wood Screws (150 box, size 8, 1.5")
- Wood Screws (3-4, 3” for attaching the ledge)
- Wood Glue (optional)
- Drill and 1/8" Drill Bit
- Screw Caps, Wood Filler (optional)
- Vents (personal preference as to quantity and style)
- Adjustable Desk Grommet (for thermometer/stat probe access)
* Equipment (jigsaw, hole saw) to cut openings for vents and grommets
- 11"x24" Flexwatt (product info)
- Linoleum & Adhesive
* Check with a floorcovering company if they have leftover or samples for cheap
- Sandpaper/Sanding Block
- Stain or Primer & Paint for the outside of the cage (optional)
- Water-Based Varathane
- Cloths/Brushes to apply finishes
- Silicone
- Glass (2 x 13"x16-3/4" - the glass needs to be approximately 1/2" less the height of the opening to allow it to fit into the track, the overlap is personal preference though I would suggest at least 1.5")
* Ask at a glass shop if they have any leftover pieces they'd be willing to give you a deal on
- Glass Track, Plastic or Metal (I prefer plastic)
* The glass shop should carry it and some hardware stores as well
- Glass Door Locks
- Stick-On Finger Pulls

Since my dad has an air compressor we opted to use his nail gun as opposed to screws. If you are using screws you will want to drill pilot holes for them. I have used the term 'attach' in the assembly descriptions below as some may prefer to use nails, others screws.

I had a difficult time finding circular vents so I picked up some rectangular floor registers. If you are concerned with the size of the slits in the vents you could purchase some screen mesh to surround them and tuck through the back.

Pedestal Assembly:

Attach the side pieces behind the front piece and the back inside the side pieces. I chose this method of placement with the cages as well so that the front would not show any edge grain. Next place the 4 corners inside the frame and attach.

Cages011-1.jpg


Cage Assembly:

Cut openings in the back piece or side pieces for the vents. We cut the opening for the grommet near the end of assembly and centered it above the heat tape, though you could get it done at this point. As we plan on eventually making more cages and stacking them side-by-side we placed our vents and grommet in the back, however if you prefer they can be placed on opposite sides of the cage.

Cages005-1.jpg


Cages008-1.jpg


Attach the sides to the back piece.

Cages018-1.jpg


Then attach the top piece.

Cages021.jpg


Cages023.jpg
 
If you are installing heat tape inside the cage line it up on one side of the bottom piece about 3" from the side and front to leave room to glue down the linoleum, then align and attach the assembled upper portion to the bottom piece making sure not to puncture the heat tape.

Cages034.jpg


Cages025.jpg


Here’s a back view of the cage at this stage.

Cages031.jpg


Next attach the litter dam, then align and cut the side and top trim and attach.

Cages038.jpg


Cages042.jpg


Cut the linoleum to fit inside the cage, apply the adhesive around the heat tape and install the linoleum. Do not glue the linoleum to the heat tape.

Next attach the ledge.

Cover the linoleum as applying the Varathane can get quite messy. I coated the inside of my cages with 3 coats of Varathane, gave it a light sanding, then applied a final fourth coat. You can also stain or paint the outside of the cage at this point. Once the interior is dry, seal the bottom edges around the lino with silicone.

Cages016.jpg


We attached the glass track with cement glue, though I’ve read recommendations for Gorilla Glue and Liquid Nails on woodworking forums. Also with the track, I only lined the top and bottom, though am contemplating adding it on the sides as well.

I let the cages air out for a week once complete, though a couple days is probably sufficient.

All that’s left is to insert the glass, attach the finger pulls, install the lock and decorate the interior.

Here’s my final setup:

10-09176.jpg


Thanks for looking :)
 
Very nice! I personally would stay away from Oak because of the open grain. Oak is a pain to seal against water.
Where did you get the track and glass doors?
 
Thanks for posting that! Soon I'll have to either construct or buy something larger for my RTB, who's growing very fast. I'm not this handy, but I can see a lot of good ideas I may use. If I can find someone to help me. Thanks again!
 
Thanks for the compliments.

@ Rexracer - Thanks for the advice on the oak. I work for a general contractor and got the glass from one of our suppliers who does residential and commercial installation. He could have supplied the track as well, but I had already picked some up at a hardware store.
 
It's nice having access to tools and supplies when doing a project like this. I'm already set with how I'm doing the door on my build, but I like the looks of the slider, and who knows...I may end up updating in the future!. NOw I just have to get back to working on it...
 
Those look great, very well done! It's always nice when you have the resources to make exactly what you want.
 
Damn I must of this this thread.
Great job you did with these vivs. sort of like my set up with the shelf in side.

Thanks for sharing the pictures with us!!
 
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